SD EPSCoR STEM Modules

Heat Exchanger and Space Flight: Materials Science and Metal Alloys Used as Heat Exchanger

Lesson Overview

In this unit, students investigate the physical and chemical properties of different metals and use that information to make
predictions about their usefulness in an alloy needed by NASA for creating heat exchangers.

The unit begins with an introduction to the Periodic Table and how elements are organized and then challenges students to use this information to answer guiding questions about how scientists and engineers use the Periodic Table to make decisions about what types of
materials to use for solving problems or creating new materials. There are 4 student driven investigations in the unit: The
first involves the investigation of how matter is classified by physical and chemical properties. The second inquiry
examines the physical and chemical properties of metals and alloy metals, focusing on the role of electrostatic forces and
modeling how molecular structures and properties impact the macro properties and structure of matter. The students will
be provided with additively manufactured metals (AM/3D printed) samples like the ones NASA is currently testing for space flight. Students will analyze real data from Dr. Anamika Prasad’s lab. The third inquiry focuses on how scientists and engineers balance tradeoffs when combining substances and changes to physical and chemical properties.

During the final inquiry students are presented with a challenge: build and test a passive heat exchanger that will most effectivelyremove heat from a model of a NASA engine. The unit concludes with a reflection activity about the engineering anddesign process and a career exploration assignment.


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